Polyurethane Rubber Mould liners deliver the flexibility to allow more complex or heavily moulded units to be successfully produced where a GRP or Timber Mould alone would be unsuitably rigid.
Hand pouring of rubber is a skill offered by very few companies in the UK but has applications across many markets.
We can supply polyurethane Rubber Moulds in GRP outer moulds or built into timber moulds, depending upon the type and size of the finished cast item. And we can cast the Rubber Moulds in a wide range of grades, offering varied flexibility and durability, to ensure you can easily strip your cast units from the moulds without the risk of damaging intricate features.
The images show various panels including formliners being cast at 8 x 3mtrs and heavily contoured panels for the front façade of the P&O Cruise Headquarters in Southampton.
Each mat measured up to 5m x 3m and weighed in excess of 400kg and, once cured, was installed into a curved Timber Mould. You’ll find full details of this prestigious project included in Case Studies.
We also supply rubber formliners to your specification, or we can undertake designs these to meet your individual requirements, then produce the master tooling on our CNC Routers
Watch the team hand laying a rubber mat here: https://vimeo.com/25233416